EXHAUST-SYSTEM

unillustrated articles

Ill.no.	Partno.	Part	Quantity required	Info	Price
NI	TT1500FK	FITTING KIT EXH MANIFOLD 8V OHC	1		availability request

Ill.no.	Partno.	Part	Quantity required	Info	Price
1	RKC72	USE RKC72R	1
1	RKC72R	EXHAUST MANIFOLD RECOND. DOUBLE OUTLET	1		availability request

Ill.no.	Partno.	Part	Quantity required	Info	Price
2	TKC1105	HOT AIR MANIFOLD	1		availability request

Ill.no.	Partno.	Part	Quantity required	Info	Price
3	SH605031	SCREW 5/16" UNF X 3/8"	3		CHF 2.75

Ill.no.	Partno.	Part	Quantity required	Info	Price
4	GHF301	WASHER 5/16 X 5/8 M8	3		CHF 0.40

Ill.no.	Partno.	Part	Quantity required	Info	Price
5	UKC2330	COIL INSERT	3		availability request

Ill.no.	Partno.	Part	Quantity required	Info	Price
6	AJM698	GASKET MANIFOLD TR7	2		CHF 6.00

Ill.no.	Partno.	Part	Quantity required	Info	Price
7	AJM697	GASKET MANIFOLD TR7	1		CHF 11.50

Ill.no.	Partno.	Part	Quantity required	Info	Price
8	GHF165	SETSCREW 3/8 UNC X 1	7		CHF 1.45

Ill.no.	Partno.	Part	Quantity required	Info	Price
9	GHF333	WASHER SPRING 3/8	7		CHF 0.95

Ill.no.	Partno.	Part	Quantity required	Info	Price
10	TD110061	STUD EXHAUST DOWN PIPE	3		CHF 14.80

Ill.no.	Partno.	Part	Quantity required	Info	Price
11	GHF302	WASHER 3/8 X3/4 OD	3		CHF 0.80

Ill.no.	Partno.	Part	Quantity required	Info	Price
12	GHF383	WASHER SPRING M10	3		CHF 1.05

Ill.no.	Partno.	Part	Quantity required	Info	Price
13	UKC4212	NUT STAINLESS STEEL	3		CHF 2.25

Ill.no.	Partno.	Part	Quantity required	Info	Price
14	GEG749	GASKET EXHAUST DOWNPIPE TR7	1		CHF 7.90

Ill.no.	Partno.	Part	Quantity required	Info	Price
15	BSS-TH-022	EXHAUST SYSTEM BELL STAINLESS STEEL TR7	1		CHF 1'164.50

Ill.no.	Partno.	Part	Quantity required	Info	Price
16	UKC3405	BRACKET, DOWNPIPE	1	manual models to mid 1977 approx.	availability request
16	UKC6885	EXHAUST MOUNTING BRACKET FRONT	1	manual models from mid 1977-On	CHF 17.70

Ill.no.	Partno.	Part	Quantity required	Info	Price
18	UKC1945	SUPPORT BRACKET	1	4-Speed Models	availability request

Ill.no.	Partno.	Part	Quantity required	Info	Price
19	UKC2499	SUPPORT PLATE-5 SPD-	1	5-Speed Models	availability request

Ill.no.	Partno.	Part	Quantity required	Info	Price
21	SH108161	SCREW M8 X 16MM	3		CHF 1.40

Ill.no.	Partno.	Part	Quantity required	Info	Price
22	GHF301	WASHER 5/16 X 5/8 M8	4		CHF 0.40

Ill.no.	Partno.	Part	Quantity required	Info	Price
23	GHF382	WASHER SPRING M8	3		CHF 0.80

Ill.no.	Partno.	Part	Quantity required	Info	Price
24	GHF201	NUT 5/16 UNF	3		CHF 0.75

Ill.no.	Partno.	Part	Quantity required	Info	Price
25	BSS-TH-022	EXHAUST SYSTEM BELL STAINLESS STEEL TR7	1		CHF 1'164.50

Ill.no.	Partno.	Part	Quantity required	Info	Price
26	GEX9008	EXHAUST CLAMP, U TYPE 1 7/8IN	2		CHF 2.10

Ill.no.	Partno.	Part	Quantity required	Info	Price
27	SH108701	SCREW M8 X 70MM	1		CHF 2.60

Ill.no.	Partno.	Part	Quantity required	Info	Price
28	GHF301	WASHER 5/16 X 5/8 M8	1		CHF 0.40

Ill.no.	Partno.	Part	Quantity required	Info	Price
29	GHF382	WASHER SPRING M8	1		CHF 0.80

Ill.no.	Partno.	Part	Quantity required	Info	Price
30	GHF213	NUT M8	1		CHF 0.45

Ill.no.	Partno.	Part	Quantity required	Info	Price
35	GEX3673	EX.BOX REAR MILD STEEL	1		CHF 757.90
35.1	BSS-TH-022	EXHAUST SYSTEM BELL STAINLESS STEEL TR7	1		CHF 1'164.50

Ill.no.	Partno.	Part	Quantity required	Info	Price
36	UKC2404	BRACKET EXHAUST TR7	1		availability request

Ill.no.	Partno.	Part	Quantity required	Info	Price
37	GEX7479	BUFFER REAR SILENCER MOUNTING	1		CHF 14.40

Ill.no.	Partno.	Part	Quantity required	Info	Price
38	GEX7487	MOUNTING RING EXHAUST, RUBBER TR7	4		CHF 3.30

Ill.no.	Partno.	Part	Quantity required	Info	Price
39	SH108161	SCREW M8 X 16MM	2		CHF 1.40

Ill.no.	Partno.	Part	Quantity required	Info	Price
40	GHF382	WASHER SPRING M8	2		CHF 0.80

Ill.no.	Partno.	Part	Quantity required	Info	Price
41	GHF213	NUT M8	2		CHF 0.45

Ill.no.	Partno.	Part	Quantity required	Info	Price
42	YKC957	MOUNTING BRACKET	1		CHF 39.55

Ill.no.	Partno.	Part	Quantity required	Info	Price
43	SH108201	SCREW M8 X 20MM	4		CHF 2.60

Ill.no.	Partno.	Part	Quantity required	Info	Price
44	GHF382	WASHER SPRING M8	4		CHF 0.80

Ill.no.	Partno.	Part	Quantity required	Info	Price
45	GHF301	WASHER 5/16 X 5/8 M8	4		CHF 0.40

Ill.no.	Partno.	Part	Quantity required	Info	Price
46	UKC5048	USE UKC5048K	1

Ill.no.	Partno.	Part	Quantity required	Info	Price
47			1

Ill.no.	Partno.	Part	Quantity required	Info	Price
48	GHF382	WASHER SPRING M8	2		CHF 0.80

Ill.no.	Partno.	Part	Quantity required	Info	Price
49	GHF213	NUT M8	2		CHF 0.45

Ill.no.	Partno.	Part	Quantity required	Info	Price
1	RKC72	USE RKC72R	1
1	RKC72R	EXHAUST MANIFOLD RECOND. DOUBLE OUTLET	1		availability request
2	TKC1105	HOT AIR MANIFOLD	1		availability request
NI	TT1500FK	FITTING KIT EXH MANIFOLD 8V OHC	1		availability request
3	SH605031	SCREW 5/16" UNF X 3/8"	3		CHF 2.75
4	GHF301	WASHER 5/16 X 5/8 M8	3		CHF 0.40
5	UKC2330	COIL INSERT	3		availability request
6	AJM698	GASKET MANIFOLD TR7	2		CHF 6.00
7	AJM697	GASKET MANIFOLD TR7	1		CHF 11.50
8	GHF165	SETSCREW 3/8 UNC X 1	7		CHF 1.45
9	GHF333	WASHER SPRING 3/8	7		CHF 0.95
10	TD110061	STUD EXHAUST DOWN PIPE	3		CHF 14.80
11	GHF302	WASHER 3/8 X3/4 OD	3		CHF 0.80
12	GHF383	WASHER SPRING M10	3		CHF 1.05
13	UKC4212	NUT STAINLESS STEEL	3		CHF 2.25
14	GEG749	GASKET EXHAUST DOWNPIPE TR7	1		CHF 7.90
15	BSS-TH-022	EXHAUST SYSTEM BELL STAINLESS STEEL TR7	1		CHF 1'164.50
16	UKC3405	BRACKET, DOWNPIPE	1	manual models to mid 1977 approx.	availability request
16	UKC6885	EXHAUST MOUNTING BRACKET FRONT	1	manual models from mid 1977-On	CHF 17.70
18	UKC1945	SUPPORT BRACKET	1	4-Speed Models	availability request
19	UKC2499	SUPPORT PLATE-5 SPD-	1	5-Speed Models	availability request
21	SH108161	SCREW M8 X 16MM	3		CHF 1.40
22	GHF301	WASHER 5/16 X 5/8 M8	4		CHF 0.40
23	GHF382	WASHER SPRING M8	3		CHF 0.80
24	GHF201	NUT 5/16 UNF	3		CHF 0.75
25	BSS-TH-022	EXHAUST SYSTEM BELL STAINLESS STEEL TR7	1		CHF 1'164.50
26	GEX9008	EXHAUST CLAMP, U TYPE 1 7/8IN	2		CHF 2.10
27	SH108701	SCREW M8 X 70MM	1		CHF 2.60
28	GHF301	WASHER 5/16 X 5/8 M8	1		CHF 0.40
29	GHF382	WASHER SPRING M8	1		CHF 0.80
30	GHF213	NUT M8	1		CHF 0.45
35	GEX3673	EX.BOX REAR MILD STEEL	1		CHF 757.90
35.1	BSS-TH-022	EXHAUST SYSTEM BELL STAINLESS STEEL TR7	1		CHF 1'164.50
36	UKC2404	BRACKET EXHAUST TR7	1		availability request
37	GEX7479	BUFFER REAR SILENCER MOUNTING	1		CHF 14.40
38	GEX7487	MOUNTING RING EXHAUST, RUBBER TR7	4		CHF 3.30
39	SH108161	SCREW M8 X 16MM	2		CHF 1.40
40	GHF382	WASHER SPRING M8	2		CHF 0.80
41	GHF213	NUT M8	2		CHF 0.45
42	YKC957	MOUNTING BRACKET	1		CHF 39.55
43	SH108201	SCREW M8 X 20MM	4		CHF 2.60
44	GHF382	WASHER SPRING M8	4		CHF 0.80
45	GHF301	WASHER 5/16 X 5/8 M8	4		CHF 0.40
46	UKC5048	USE UKC5048K	1
47			1
48	GHF382	WASHER SPRING M8	2		CHF 0.80
49	GHF213	NUT M8	2		CHF 0.45

Commission Number	The commission number is located on the right hand front strut mounting. (USA cars used a different range of commission numbers)
ACG1	- and future to 1978
TCG100001	- 200000, 1979 only
VIN200001	- 402000, 1980 only
VIN402001	- onwards, 1981 and future

Body Number	The body number is located on the front panel above and to the left of the radiator cooling fan.
T1CG	- onwards
1CG	- onwards

Engine Number	The engine number is located at the top of the cylinder block on the right hand side. (Engines for USA, Canada, Australia & Japan used different engine number prefixes)
CG1	- onwards

Gearbox Number 4 speed	The 4 speed gearbox number is on the top right hand side of the gearbox housing next to the top cover plate.
CG1	- onwards

Gearbox Number 5 speed	The 5 speed gearbox number is on the left hand side at the front of the main gear case.
CL1	- onwards

Automatic gearbox number	The Automatic gearbox number is on the manufacturer's plate on the left hand side of the casing.
027M1	- onwards (type 65)
076N1	- onwards (type 66)

Rear Axle Number	The rear axle number is located beneath the differential case.
CG1	- onwards (3,63:1 ratio; 4 speed manual)
CH1	- onwards (3,9:1 ratio; 5 speed manual)
CT1	- onwards (3,27:1 ratio; automatic)

Trim Colour	The trim colour of your car is identified by a three letter code on the commission/VIN plate. If you've got black, navy or one of the contrasting check materials then you should be able to sort it. Golden Tan (a colour used after 1979) and beige (a colour used between 1975 and 1980) are a little more difficult if you haven't a sample to go by. The solution is easy, on your commission/VIN plate, 'AAA' is beige, 'AAM' is golden tan (and for the record, 'RAG' is golden tan with check inserts).

Production Details
The TR7, revealed in January 1975 was totally different to any TR which had gone before - indeed many said that the car should not have borne the TR title since it appeared to be in no way related to its forerunners. From the original design of Sports 20 TR1 (designed by the team of Walter Belgrove and first seen at Earls Court in October 1952) to the TR6 'brick' there was a continuity of design.

Chassis
The chassis altered gradually underneath each new body design. The mechanical changes were intertwined with uprated engines, but here was a totally new concept facing up to the challenges of the North American markets. The car was styled by Harris Mann of the Austin Morris division, mechanical design was entrusted to Charles Spencer ('Spen') King of Rover, a devout believer in a well located live rear axle (hence the apparently retrograde step from the independent rear suspension of the TR4A, TR5 and TR6).

Bodywork
The bodywork consisted of a strong unitary construction bodyshell which gained extra rigidity from the roof (specified to deal with expected Federal roll over regulations due to be announced shortly after) and included strengthening pillars inside the doors to guard against injuries during broadside road accidents. Early prototypes of the Fury (an earlier design project) had proved that this construction would be sufficiently strong for use even without a roof; an important point for later production of the convertible models introduced in 1979 (USA) and 1980 (UK).

Engine
The engine was an overhead cam, alloy head unit of 1998cc, inclined over at 45°, variations of which were being used in the Saab 99 (jointly developed by Saab), and the Dolomite 1850. It had also been used in an experimental Spitfire as far back as 1966. Compression ratio for Non Federal markets was 9,25:1, twin SU HS6 carburettors were fitted to produce 105bhp. Federal markets opted for Zenith Stromberg carburettors and lots of emission control which sadly dragged the power output down to 92bhp as well as increasing fuel consumption.

Gearbox
The gearbox was originally a four speed unit - as used on the Marina and Spitfire, and was used in conjunction with a light duty rear axle and the Spitfire rear differential ratio of 3,63:1. Rear brakes fitted to the axle used 8" x 1,5" drums. The optional five speed unit (becoming standard in 1978 when production of the TR7 & new TR8 moved to Coventry) used a stronger rear axle with a 3,9:1 differential ratio coupled to rear brake drums of 9" x 1,75". The '77mm box' (so called because of the spacing between the mainshaft and layshaft centres) was also used on the new Rover 3500, became well known as a reliable long lasting unit. Fourth gear was a direct drive with fifth an overdrive gear. For competition use the early TR7's used the Dolomite Sprint gearbox with overdrive until 1976, when it was replaced by the Rover 3500 '77 mm' gearbox. Alongside the five speed box was an automatic transmission version using a 3,27:1 rear differential. The Borg Warner 65 type three speed unit had been available from 1975.

Brakes
Although the rear brakes varied depending upon the axle used, the front brakes of the TR7 used only 9,7" discs (the TR8 used thicker discs of similar diameter with larger pads). The brake system incorporated a direct acting servo unit and had dual line hydraulics as standard.

TR7 Production
The TR7 was built in three different locations starting at the Speke plant in Liverpool (last car built: ACG44328). Production shifted to Canley in Coventry (first car built: TCG100000) in late 1978 after a crippling strike led to the closure of the Speke plant. Bodies were then produced by Pressed Steel Fisher. In 1980 production moved to the Rover plant at Solihull and continued there until the end of production in October 1981. For some time, the TR7 was produced concurrently at Canley and Solihull. TR8 was also built at all three factories (a handful of prototypes were built at Speke). As a final point of interest it has often been said that build quality reached a pinnacle during the Canley years and, was at its worst during the Speke production period, a worthwhile point to remember when purchasing a TR7.

TR8 Production
Although some TR8's escaped from strike bound captivity via MG at Abingdon to the USA in 1979, the TR8 was introduced mainly to the USA in convertible form during 1980. It incorporated the Rover 3500cc V8 engine coupled to the five speed box and axle ratio of 3,08:1. The only major external differences were in the bonnet pressing and badging, plus an extra exhaust pipe!