INTERNAL GEARBOX - 5-SPEED - Your Shop for British Classic Cars

INTERNAL GEARBOX - 5-SPEED

Ill.no.	Partno.	Part	Quantity required	Info	Price
1	TKC3533	INPUT SHAFT 1ST MOTION 5 SPEED GEARBOX	1	To (g) CL22476C	CHF 178.95
1	RKC4168	INPUT SHAFT 1ST MOTION 5-SPEED	1	From (g) CL22477C	availability request (add quantity to basket, offer follows)

Ill.no.	Partno.	Part	Price
2	UKC8468	SHIM 1.75 MM	CHF 12.50
2	UKC8470	SHIM 1.81 MM	CHF 13.50
2	UKC8478	SHIM 2.05 MM	CHF 13.50
2	UKC8482	SHIM 2.17 MM	CHF 13.50
2	UKC8486	SHIM 2.29 MM	CHF 13.50
2	UKC8492	SHIM 2.47 MM	CHF 13.50

Ill.no.	Partno.	Part	Quantity required	Info	Price
3	UKC169	BEARING	1	To (g) CL22476C	availability request (add quantity to basket, offer follows)
3	ULC2445	BEARING TIMKEN	1	From (g) CL22477C To (g) CL39403C	CHF 85.65
3	ULC1268	USE ULC2445	1	From (g) CL39404C

Ill.no.	Partno.	Part	Quantity required	Info	Price
10	UKC8	BEARING 3RD MOTION SHAFT 5SPD TR7/8	1		availability request (add quantity to basket, offer follows)

Ill.no.	Partno.	Part	Quantity required	Info	Price
11	UKC37	SPACER SYNCHRO HUB BEARING	1		availability request (add quantity to basket, offer follows)

Ill.no.	Partno.	Part	Quantity required	Info	Price
13	TKC1562	USE FRC8232	4

Ill.no.	Partno.	Part	Quantity required	Info	Price
14	UKC31	SYNCHRO RING SPRING	3		CHF 4.05

Ill.no.	Partno.	Part	Quantity required	Info	Price
15.0	UKC3530	SHIFTING PLATE 3RD/4TH & 5TH GEAR, REPRODUCTION	3		CHF 1.95

Ill.no.	Partno.	Part	Quantity required	Info	Price
15.1	UKC3530	SHIFTING PLATE 3RD/4TH & 5TH GEAR, REPRODUCTION	3		CHF 1.95

Ill.no.	Partno.	Part	Quantity required	Info	Price
15.2	UKC3531	SHIFTING PLATE 1ST/2ND	3		CHF 19.80

Ill.no.	Partno.	Part	Quantity required	Info	Price
17	TKC268	GEAR 3RD SPEED - USED ITEM	1		CHF 250.00

Ill.no.	Partno.	Part	Quantity required	Info	Price
18	TKC3111	MAINSHAFT	1		availability request (add quantity to basket, offer follows)

Ill.no.	Partno.	Part	Quantity required	Info	Price
20	TKC267	GEAR 2ND	1		availability request (add quantity to basket, offer follows)

Ill.no.	Partno.	Part	Quantity required	Info	Price
21	UKC5850	SYNCHRO HUB 1ST/2ND	1		availability request (add quantity to basket, offer follows)

Ill.no.	Partno.	Part	Quantity required	Info	Price
22	TKC3381	USE FRC8232	1

Ill.no.	Partno.	Part	Quantity required	Info	Price
24	TKC735	1ST SPEED GEAR	1		CHF 60.90

Ill.no.	Partno.	Part	Price
25	TKC1477	1ST GEAR BUSH 39.96/40MM	availability request (add quantity to basket, offer follows)
25	TKC1478	BUSH 1ST GEAR, 40.01/40.05 MM	CHF 18.64
25	TKC1479	BUSH 1ST GEAR, 40.06/40.10 MM	CHF 18.30
25	TKC1480	BUSH 1ST GEAR 40.11/40.15 MM	CHF 18.65
25	TKC1481	1ST GEAR BUSH 40.01/40.05 MM	availability request (add quantity to basket, offer follows)

Ill.no.	Partno.	Part	Quantity required	Info	Price
26	UKC169	BEARING	1		availability request (add quantity to basket, offer follows)

Ill.no.	Partno.	Part	Quantity required	Info	Price
27	CCN120	USE 058956	1

Ill.no.	Partno.	Part	Quantity required	Info	Price
30	UKC3336	COLLAR 5TH GEAR	1		availability request (add quantity to basket, offer follows)

Ill.no.	Partno.	Part	Quantity required	Info	Price
31	UKC2663	NEEDLE ROLLER BEARING 5TH GEAR	2		CHF 35.80

Ill.no.	Partno.	Part	Quantity required	Info	Price
32	TKC1195	GEAR 5TH TR7 FIVE SPEED BOX TO VIN402027	1	To (c) VIN 402027	availability request (add quantity to basket, offer follows)
32	RKC5098	GEAR 5TH SPEED, AFTERMARKET	1	From (c) VIN 402028	availability request (add quantity to basket, offer follows)

Ill.no.	Partno.	Part	Quantity required	Info	Price
35	UKC3909	SUPPORT PLATE ASSY	1		availability request (add quantity to basket, offer follows)

Ill.no.	Partno.	Part	Price
36	UKC8996	SHIM 5.10MM	CHF 45.00
36	UKC8998	SHIM 5.16MM	availability request (add quantity to basket, offer follows)
36	UKC9002	SHIM 5.28MM	CHF 45.00
36	UKC9004	SHIM 5.34 MM	CHF 5.75

Ill.no.	Partno.	Part	Quantity required	Info	Price
38	TKC1273	GEAR SPEEDO DRIVING	1		CHF 8.30

Ill.no.	Partno.	Part	Quantity required	Info	Price
39	UKC7252	WASHER	1		availability request (add quantity to basket, offer follows)

Ill.no.	Partno.	Part	Quantity required	Info	Price
40	533360A	BEARING MAINSHAFT, REAR	1		CHF 33.05

Ill.no.	Partno.	Part	Quantity required	Info	Price
41	UKC3949	OIL SEAL	1		CHF 21.40

Ill.no.	Partno.	Part	Quantity required	Info	Price
42	TKC1676	FLANGE	1		availability request (add quantity to basket, offer follows)

Ill.no.	Partno.	Part	Quantity required	Info	Price
43	UKC8120	WASHER	1		availability request (add quantity to basket, offer follows)

Ill.no.	Partno.	Part	Quantity required	Info	Price
44	UKC6797	NUT NYLOC MAINSHAFT REAR	1		CHF 9.80

Ill.no.	Partno.	Part	Quantity required	Info	Price
46	UKC8503	SHIM 1.81 MM			CHF 14.65
46	UKC8509	SHIM 1.99 MM			CHF 14.65

Ill.no.	Partno.	Part	Quantity required	Info	Price
47	UKC133	USE GHB101	1	To gearbox CL45500C
47	ULC1796	LAYSHAFT BEARING	1	From gearbox (g) CL45501C	CHF 12.90

Ill.no.	Partno.	Part	Quantity required	Info	Price
48	TKC1577	USE RTC2562	1	To gearbox (g) CL45500C
48	TKC5318	LAYSHAFT CLUSTER	1	From gearbox (g) CL45501C	availability request (add quantity to basket, offer follows)

Ill.no.	Partno.	Part	Quantity required	Info	Price
50	TKC63	LAYSHAFT GEAR	1	To (g) CL45500C	availability request (add quantity to basket, offer follows)
50	TKC5317	GEAR ASSY TR7-8	1	From (g) CL45500 To (c) VIN 402027	availability request (add quantity to basket, offer follows)
50	RKC5099	LAYSHAFT GEAR	1	(c) VIN 402028 On	availability request (add quantity to basket, offer follows)

Ill.no.	Partno.	Part	Quantity required	Info	Price
51	UKC1689	WASHER LAYSHAFT	1		CHF 14.50

Ill.no.	Partno.	Part	Quantity required	Info	Price
52	UKC1690	GEAR BOX CIRCLIP	1		availability request (add quantity to basket, offer follows)

Ill.no.	Partno.	Part	Quantity required	Info	Price
55	ULC4099	REVERSE GEAR	1		availability request (add quantity to basket, offer follows)

Ill.no.	Partno.	Part	Quantity required	Info	Price
56	UKC683	SPACER REVERSE GEAR	1		availability request (add quantity to basket, offer follows)

Ill.no.	Partno.	Part	Quantity required	Info	Price
57	UKC3152	IDLER SHAFT AND PIN	1		availability request (add quantity to basket, offer follows)

Ill.no.	Partno.	Part	Quantity required	Info	Price
58	UKC18	USE UKC18L	1

Ill.no.	Partno.	Part	Quantity required	Info	Price
60	TKC1428	LEVER	1		availability request (add quantity to basket, offer follows)

Ill.no.	Partno.	Part	Quantity required	Info	Price
61	UKC772	SLIPPER PAD	1		availability request (add quantity to basket, offer follows)

Ill.no.	Partno.	Part	Quantity required	Info	Price
62	UKC2662	PIVOT PIN	1		CHF 4.05

Ill.no.	Partno.	Part	Quantity required	Info	Price
63	UKC2667	USE 13H2023	1

Ill.no.	Partno.	Part	Quantity required	Info	Price
1	TKC3533	INPUT SHAFT 1ST MOTION 5 SPEED GEARBOX	1	To (g) CL22476C	CHF 178.95
1	RKC4168	INPUT SHAFT 1ST MOTION 5-SPEED	1	From (g) CL22477C	availability request (add quantity to basket, offer follows)
2	UKC8468	SHIM 1.75 MM			CHF 12.50
2	UKC8470	SHIM 1.81 MM			CHF 13.50
2	UKC8478	SHIM 2.05 MM			CHF 13.50
2	UKC8482	SHIM 2.17 MM			CHF 13.50
2	UKC8486	SHIM 2.29 MM			CHF 13.50
2	UKC8492	SHIM 2.47 MM			CHF 13.50
3	UKC169	BEARING	1	To (g) CL22476C	availability request (add quantity to basket, offer follows)
3	ULC2445	BEARING TIMKEN	1	From (g) CL22477C To (g) CL39403C	CHF 85.65
3	ULC1268	USE ULC2445	1	From (g) CL39404C
10	UKC8	BEARING 3RD MOTION SHAFT 5SPD TR7/8	1		availability request (add quantity to basket, offer follows)
11	UKC37	SPACER SYNCHRO HUB BEARING	1		availability request (add quantity to basket, offer follows)
13	TKC1562	USE FRC8232	4
14	UKC31	SYNCHRO RING SPRING	3		CHF 4.05
15.0	UKC3530	SHIFTING PLATE 3RD/4TH & 5TH GEAR, REPRODUCTION	3		CHF 1.95
15.1	UKC3530	SHIFTING PLATE 3RD/4TH & 5TH GEAR, REPRODUCTION	3		CHF 1.95
15.2	UKC3531	SHIFTING PLATE 1ST/2ND	3		CHF 19.80
17	TKC268	GEAR 3RD SPEED - USED ITEM	1		CHF 250.00
18	TKC3111	MAINSHAFT	1		availability request (add quantity to basket, offer follows)
20	TKC267	GEAR 2ND	1		availability request (add quantity to basket, offer follows)
21	UKC5850	SYNCHRO HUB 1ST/2ND	1		availability request (add quantity to basket, offer follows)
22	TKC3381	USE FRC8232	1
24	TKC735	1ST SPEED GEAR	1		CHF 60.90
25	TKC1477	1ST GEAR BUSH 39.96/40MM			availability request (add quantity to basket, offer follows)
25	TKC1478	BUSH 1ST GEAR, 40.01/40.05 MM			CHF 18.64
25	TKC1479	BUSH 1ST GEAR, 40.06/40.10 MM			CHF 18.30
25	TKC1480	BUSH 1ST GEAR 40.11/40.15 MM			CHF 18.65
25	TKC1481	1ST GEAR BUSH 40.01/40.05 MM			availability request (add quantity to basket, offer follows)
26	UKC169	BEARING	1		availability request (add quantity to basket, offer follows)
27	CCN120	USE 058956	1
30	UKC3336	COLLAR 5TH GEAR	1		availability request (add quantity to basket, offer follows)
31	UKC2663	NEEDLE ROLLER BEARING 5TH GEAR	2		CHF 35.80
32	TKC1195	GEAR 5TH TR7 FIVE SPEED BOX TO VIN402027	1	To (c) VIN 402027	availability request (add quantity to basket, offer follows)
32	RKC5098	GEAR 5TH SPEED, AFTERMARKET	1	From (c) VIN 402028	availability request (add quantity to basket, offer follows)
35	UKC3909	SUPPORT PLATE ASSY	1		availability request (add quantity to basket, offer follows)
36	UKC8996	SHIM 5.10MM			CHF 45.00
36	UKC8998	SHIM 5.16MM			availability request (add quantity to basket, offer follows)
36	UKC9002	SHIM 5.28MM			CHF 45.00
36	UKC9004	SHIM 5.34 MM			CHF 5.75
38	TKC1273	GEAR SPEEDO DRIVING	1		CHF 8.30
39	UKC7252	WASHER	1		availability request (add quantity to basket, offer follows)
40	533360A	BEARING MAINSHAFT, REAR	1		CHF 33.05
41	UKC3949	OIL SEAL	1		CHF 21.40
42	TKC1676	FLANGE	1		availability request (add quantity to basket, offer follows)
43	UKC8120	WASHER	1		availability request (add quantity to basket, offer follows)
44	UKC6797	NUT NYLOC MAINSHAFT REAR	1		CHF 9.80
46	UKC8503	SHIM 1.81 MM			CHF 14.65
46	UKC8509	SHIM 1.99 MM			CHF 14.65
47	UKC133	USE GHB101	1	To gearbox CL45500C
47	ULC1796	LAYSHAFT BEARING	1	From gearbox (g) CL45501C	CHF 12.90
48	TKC1577	USE RTC2562	1	To gearbox (g) CL45500C
48	TKC5318	LAYSHAFT CLUSTER	1	From gearbox (g) CL45501C	availability request (add quantity to basket, offer follows)
50	TKC63	LAYSHAFT GEAR	1	To (g) CL45500C	availability request (add quantity to basket, offer follows)
50	TKC5317	GEAR ASSY TR7-8	1	From (g) CL45500 To (c) VIN 402027	availability request (add quantity to basket, offer follows)
50	RKC5099	LAYSHAFT GEAR	1	(c) VIN 402028 On	availability request (add quantity to basket, offer follows)
51	UKC1689	WASHER LAYSHAFT	1		CHF 14.50
52	UKC1690	GEAR BOX CIRCLIP	1		availability request (add quantity to basket, offer follows)
55	ULC4099	REVERSE GEAR	1		availability request (add quantity to basket, offer follows)
56	UKC683	SPACER REVERSE GEAR	1		availability request (add quantity to basket, offer follows)
57	UKC3152	IDLER SHAFT AND PIN	1		availability request (add quantity to basket, offer follows)
58	UKC18	USE UKC18L	1
60	TKC1428	LEVER	1		availability request (add quantity to basket, offer follows)
61	UKC772	SLIPPER PAD	1		availability request (add quantity to basket, offer follows)
62	UKC2662	PIVOT PIN	1		CHF 4.05
63	UKC2667	USE 13H2023	1

Commission Number	The commission number is located on the right hand front strut mounting. (USA cars used a different range of commission numbers)
ACG1	- and future to 1978
TCG100001	- 200000, 1979 only
VIN200001	- 402000, 1980 only
VIN402001	- onwards, 1981 and future

Body Number	The body number is located on the front panel above and to the left of the radiator cooling fan.
T1CG	- onwards
1CG	- onwards

Engine Number	The engine number is located at the top of the cylinder block on the right hand side. (Engines for USA, Canada, Australia & Japan used different engine number prefixes)
CG1	- onwards

Gearbox Number 4 speed	The 4 speed gearbox number is on the top right hand side of the gearbox housing next to the top cover plate.
CG1	- onwards

Gearbox Number 5 speed	The 5 speed gearbox number is on the left hand side at the front of the main gear case.
CL1	- onwards

Automatic gearbox number	The Automatic gearbox number is on the manufacturer's plate on the left hand side of the casing.
027M1	- onwards (type 65)
076N1	- onwards (type 66)

Rear Axle Number	The rear axle number is located beneath the differential case.
CG1	- onwards (3,63:1 ratio; 4 speed manual)
CH1	- onwards (3,9:1 ratio; 5 speed manual)
CT1	- onwards (3,27:1 ratio; automatic)

Trim Colour	The trim colour of your car is identified by a three letter code on the commission/VIN plate. If you've got black, navy or one of the contrasting check materials then you should be able to sort it. Golden Tan (a colour used after 1979) and beige (a colour used between 1975 and 1980) are a little more difficult if you haven't a sample to go by. The solution is easy, on your commission/VIN plate, 'AAA' is beige, 'AAM' is golden tan (and for the record, 'RAG' is golden tan with check inserts).

Production Details
The TR7, revealed in January 1975 was totally different to any TR which had gone before - indeed many said that the car should not have borne the TR title since it appeared to be in no way related to its forerunners. From the original design of Sports 20 TR1 (designed by the team of Walter Belgrove and first seen at Earls Court in October 1952) to the TR6 'brick' there was a continuity of design.

Chassis
The chassis altered gradually underneath each new body design. The mechanical changes were intertwined with uprated engines, but here was a totally new concept facing up to the challenges of the North American markets. The car was styled by Harris Mann of the Austin Morris division, mechanical design was entrusted to Charles Spencer ('Spen') King of Rover, a devout believer in a well located live rear axle (hence the apparently retrograde step from the independent rear suspension of the TR4A, TR5 and TR6).

Bodywork
The bodywork consisted of a strong unitary construction bodyshell which gained extra rigidity from the roof (specified to deal with expected Federal roll over regulations due to be announced shortly after) and included strengthening pillars inside the doors to guard against injuries during broadside road accidents. Early prototypes of the Fury (an earlier design project) had proved that this construction would be sufficiently strong for use even without a roof; an important point for later production of the convertible models introduced in 1979 (USA) and 1980 (UK).

Engine
The engine was an overhead cam, alloy head unit of 1998cc, inclined over at 45°, variations of which were being used in the Saab 99 (jointly developed by Saab), and the Dolomite 1850. It had also been used in an experimental Spitfire as far back as 1966. Compression ratio for Non Federal markets was 9,25:1, twin SU HS6 carburettors were fitted to produce 105bhp. Federal markets opted for Zenith Stromberg carburettors and lots of emission control which sadly dragged the power output down to 92bhp as well as increasing fuel consumption.

Gearbox
The gearbox was originally a four speed unit - as used on the Marina and Spitfire, and was used in conjunction with a light duty rear axle and the Spitfire rear differential ratio of 3,63:1. Rear brakes fitted to the axle used 8" x 1,5" drums. The optional five speed unit (becoming standard in 1978 when production of the TR7 & new TR8 moved to Coventry) used a stronger rear axle with a 3,9:1 differential ratio coupled to rear brake drums of 9" x 1,75". The '77mm box' (so called because of the spacing between the mainshaft and layshaft centres) was also used on the new Rover 3500, became well known as a reliable long lasting unit. Fourth gear was a direct drive with fifth an overdrive gear. For competition use the early TR7's used the Dolomite Sprint gearbox with overdrive until 1976, when it was replaced by the Rover 3500 '77 mm' gearbox. Alongside the five speed box was an automatic transmission version using a 3,27:1 rear differential. The Borg Warner 65 type three speed unit had been available from 1975.

Brakes
Although the rear brakes varied depending upon the axle used, the front brakes of the TR7 used only 9,7" discs (the TR8 used thicker discs of similar diameter with larger pads). The brake system incorporated a direct acting servo unit and had dual line hydraulics as standard.

TR7 Production
The TR7 was built in three different locations starting at the Speke plant in Liverpool (last car built: ACG44328). Production shifted to Canley in Coventry (first car built: TCG100000) in late 1978 after a crippling strike led to the closure of the Speke plant. Bodies were then produced by Pressed Steel Fisher. In 1980 production moved to the Rover plant at Solihull and continued there until the end of production in October 1981. For some time, the TR7 was produced concurrently at Canley and Solihull. TR8 was also built at all three factories (a handful of prototypes were built at Speke). As a final point of interest it has often been said that build quality reached a pinnacle during the Canley years and, was at its worst during the Speke production period, a worthwhile point to remember when purchasing a TR7.

TR8 Production
Although some TR8's escaped from strike bound captivity via MG at Abingdon to the USA in 1979, the TR8 was introduced mainly to the USA in convertible form during 1980. It incorporated the Rover 3500cc V8 engine coupled to the five speed box and axle ratio of 3,08:1. The only major external differences were in the bonnet pressing and badging, plus an extra exhaust pipe!